Sanmit

Stationary Flat Tops

XL-Type-A

Stationary Flat Tops - Specifications
PPSI
FD 90 A
FD 150 A
FD 250 A
FD 350 A
FD 450 A
FD 550 A
FD 650 A
Sanmit products fit for all 40" Cards
S.No. Sanmit Model
1. SM.3H (SFD - Front & SFL - Back),SM.3HA (SFL - Back Side ) & SM.3H333 (under Licker - in)
2. D-K 760 , D-K 760 - old, D-K 780, D-K 800 & D-K 803 (Existing 3 Flat C-System)
3. D-K 803 & D-K 903 (Under Licker - in Segments)
4. C - System for all cards (Screw type)
Sanmit products fit for all 60" Cards
S.No. Sanmit Model
1. INGOLSTADT - SSKU 12

XL-Type-B

Stationary Flat Tops - Specifications
PPSI
FD 90 A
FD 150 A
FD 250 A
FD 350 A
FD 450 A
FD 550 A
FD 650 A
Sanmit products fit for all 40" Cards
S.No. Sanmit Model
1. D-K 715, D-K 740, D-K 760 (Aluminium Base),
D-K 800 (Twin Flat), D-K 903,
T-C 03 / 05 / 06 / 07-S / 08 / 11 / 15 &
All Twin Flat System Carding Machines
2. MK - 4, MK - 5, MK - 5A, MK - 5B, MK - 5C, MK - 5D & MK - 6 & MK - 7
3. C.1/2, C.1/2A, C.1/3, T.C.360, I.C.C T.C 450, C 4, C 10, C 50 & c 51
4. HOWA - CMSK - 3, CMSK - 4 & CMSK - 5, CM300 & CMS80
5. TOYODA & TOYODA MEIKIN All model
6. JFA 186, JFA 201, JFA 203, JFA 203A, JFA 203B, JFA 212,
JFA 225, JFA 226, JFA 227, JFA 228, JFA 231C,
JWF 1204 & all other CHINESE card
7. I.C.C. - C - System & Under Licker - in Segments for all Carding Machines
8. JAPANESE All Carding machines
9. C 40, C 41, CX 300, CX 400, CX 501 & CX 601 (front, Back & Under Licker-in)
Sanmit products fit for all 50" Cards
S.No. Sanmit Model
1. T-C 11 / 15
Sanmit products fit for all 60" Cards
S.No. Sanmit Model
1. C60, C61 & C70
2. C701
3. SM.6H36

XL-Type-C

Stationary Flat Tops - Specifications
PPSI
FD 60
FD 90
Sanmit Products
Under Lickerin Segments - Suitable for 40" cards
S.No. Sanmit Model
1. D-K 715, D-K 740, D-K 760, D-K 780 & D-K 800
2. C.10, C.50 & C.51
3. C.1/2, C.1/2a, C.1/3, SM.H, SM.3H, SM.3HA, SM.3HA-V3, SM.3HA-V4, SM.3H61, SM.3H63, T-C 360, T-C 450 & other 40" cards
4. JFA 186, JFA 201, JFA 203, JFA 203A, JFA 203B, JFA 212, JFA 225, JFA 226, JFA 227, JFA 228, JFA 231C, JWF 1203, JWF 1204 & other CHINESE cards
5. BLOW ROOM CVT - 3 & CVT - 4 (FD 60)

XL-Type-D

Stationary Flat Tops - Specifications
PPSI
FD 4
Sanmit Products for UNIFLEX Carding Segment
S.No. Sanmit Model
1. B 60(Uniflex)

XL-Type-E

Stationary Flat Tops - Specifications
PPSI
FD 60
Sanmit Products
Under Lickerin Segments - Suitable for 40" cards
S.No. Sanmit Model
1. C 4

XL-Type-F

Stationary Flat Tops - Specifications
PPSI
FD 90
Sanmit Products
Under Lickerin Segments - Suitable for 40" cards
S.No. Sanmit Model
1. TC 03 / 05 / 5-3 / 06 / 07-S /08 /10

XL-Type-G

Stationary Flat Tops - Specifications
PPSI
FD 90 A
FD 150 A
FD 250 A
FD 350 A
FD 450 A
FD 550 A
FD 650 A
Sanmit Products fit for all 40" cards
S.No. Sanmit Model
1. MK-4 & MK-5 (Clip type C-System)
2. D-K 715, D-K 740 & D-K 760 (Cast Iron & AI. C - System)
3. JFA 186, JFA 201A, JFA 201B, JFA 231A, JFA 221D, C - System & Chinese Cards
4. HOWA-CMSK 3 & CMS 80 / TOYODA-CK 7 & TOYODA MEIKIN
5. Clip Type C- System for all Carding Machines

XL-Type-H

Stationary Flat Tops - Specifications
PPSI
FD 90 A
FD 150 A
FD 250 A
FD 350 A
FD 450 A
FD 550 A
FD 650 A
Sanmit products fit for all 40" Cards
S.No. Sanmit Model
1. SM.3HA (Front - SFD)
2. SM.3HA - V3 (Front & Back),
SM.3H33 (Front & Back)
SM.3H61 & SM.3H63 (Front & Back)
3. C.1/2, C.1/2a, C.1/3 & SM.H (Front & Back)
C-System and C-Factors for all Card
4. C-System for SFL & SFD FOR C.1/3,
SM.3HA,
SM.3HA - V3/V4,
SM.3H3 (Front Conversion (SFD))

XL-Type-L

Stationary Flat Tops - Specifications
PPSI
FD 60
 
ECC underlickerin segments for HOWA Cards.
 

Salient Features:

  • It is a unique special process to remove carbon deposits associated with the manufacturing process.

  • Diamond gives silver clean, burr free finish that leaves the wire smooth and contamination free like a semi pinned shape.

  • Burr free and smooth finish, protects the fibre from breakage as a more gentle carding action results highest yarn strength.

  • Closer setting after initial wire mounting, as the wire is less aggressive which protects the fibre from damage.

  • Higher nep removal efficiency and lower shot fibre content after the intial mounting and throughout the service.

  • The card can put into full production thereby increasing productivity.

  • Long service life and greater added value.

  • Madeout of imported micro alloy Steel.

  • Suitable for all models.

  • More accuracy, cost economic, maintenance free, easy fit and dimensional stablity.

  • To achieve perfect gauging and long life.

C-System

SFL (Above Lickerin) - Back Side

Stationary flats are designed from coarser PPSI - bottom to Finer PPSI - top gives excellent pre opening of heavier fibre tufts. Mote knife and suction device removes trash particles and even distribution of fibres.

Salient Features

  • Machine originality will be maintained during modification.

  • Stationary Flat Tops are designed from coarser PPSI - bottom to Finer PPSI - top gives excellent pre opening of heavier fibre tufts. Mote knife and suction device removes trash particles and even distribution of fibres.

  • Imported high quality Stationary Flat Tops wires ensures yarn sliver quality and consistency in life.

  • It gives good parallelization of fibres and results reduces the carding strain and increases the life of cylinder wire and revolving flats.

  • Individual adjustment of Stationary Flat Tops and mote knife makes accurate gauging which helps carding quality and production at higher speeds.

  • Smooth finish suction device helps to remove micro dusts, short fibres and motes and help to maintain clean suction in the machine.

  • Aluminium flats are made out of alloy grade smooth finish extrusion materials which gives flat stability.

Suitability: C1/2, C1/2a, C1/3, SMH, SM3H, SM3HA & SM3HA-V3 / SM3HA - V4.

SFD (Above Doffer) - Front Side

Finer PPSI stationary flats, mote knife and smooth finish suction device helps to improve classimate results.

Salient Features

  • Machine originality will be maintained during modification

  • Sturdy Al. base beam with individual adjustment of stationary flats and mote knife makes accurate gauging which helps carding quality and production at higher speeds.

  • Web transfer from cylinder to doffer is very easy when added more number of finer PPSI Stationary Flat Tops in front side.

  • Finer PPSI Stationary Flat Tops, mote knife and smooth finish suction device helps to improve classimate results.

  • Individual adjustment of Stationary Flat Tops and mote knife makes accurate gauging which helps carding quality and production at higher speeds.

  • Smooth finish suction device helps to remove micro dusts, short fibres and motes and help to maintain clean suction in the machine.

  • Aluminium flats are made out of alloy grade smooth finish extrusion materials which gives flat stability.

  • No gap between each flat prevents dust liberation. No need for sticking forms between each flat.

  • Individual gauging Stationary Flat Tops is easy replaceable

Suitability: C1/2, C1/2a, C1/3, SMH, SM3H, SM3HA & SM3HA-V3 / SM3HA - V4.

New Development C-System Kit

5 Flats + 1 Mote knife conversion suitable for : SM.3HA V4, SM.3HA V3, SM.3HA, SM.3H

Upgrade your Carding Machine to acheive

  • IPI Reduction Minimum - 10% to Maximum 20%.

  • Clasimate Improvement ( A1 & A2 fault) upto 20% from Existing Quality.

Results will achieved on Identical Testing Conditions on Same Carding Machine ( Before & After )

Advantages :

  • Stationary Flat Tops Design and Wire geometry (wire profile) – Same as European (Latest design).

  • Materials – Imported from Europe in the form of 50kg roll like Cylinderwire (Teeth Cutting & Hardening done in Europe like Cylinder wire).

  • Design of this C-System is Wedge sharper and the possibilities for bending and twisting is negligible.

  • Dust free C-System working atmosphere is maintained.

  • Smooth Aluminium Suction device maintains clean suction.

  • 8 point gauging system maintains Zero gauge setting (Prefect gauge will be achieved during installation).

  • Better aesthetics gives an original look.

  • Minimum quality will be achieved 10% to 20% from existing results on identical testing conditions.

  • More no of stationary flat tops will lead to better parallelization and removes fibre hooks – results in improved winding and spinning efficiency.

  • Will support to improve Classimate results (A1 & A2 fault level).

Suitability: For Cotton.

Pre Opening Combing Segments - (Economic)

Salient Features

  • Construction of assembly is replaceable slide(strip) type.

  • Economic replacement for conventional araldite and punched sheets combing segments..

  • Sharp points gives better pre-openings that results in minimum loss of good fibres

  • Aluminium combing bars are made out of alloy grade smooth finish extrusion materials which gives flat stability.

  • Machine original mote knives can be fixed without any alterations in assembly.

  • Easy replaceable and cost economic during replacement time.

Suitability: D-K715, D-K740, MK4 & MK5.

Pre Opening Combing Segments - (Individual Gauging)

Salient Features

  • Construction of assembly is individual gauge setting and replaceable slide (strip) type.

  • Individual gauge setting ensures accurate gauging which results in better opening of fibre tuffts in lickerin zone.

  • Sharp points gives better pre-opening that results in minimum loss of good fibres.

  • High quality hardened mote knives help to remove smaller and heavier trash particles results good reduction of neps in lickerin zone.

  • Easy replaceable and cost economic during replacement time.

  • Made out of high grade individual flat aluminium bars which gives more stability to ensure accurate gauging.

Suitability: D-K715, D-K740, MK4 & MK5

RSK Pin Beater Segments

  • Designed with two pin beater segments and two perforated Control sheets to ensure removal of heavy trash and impurities with the help of gentle fibre tufts opening.

  • Easy replaceable with two slotted perforated control sheets which reduces fibre rupture and good fibre loss.

  • Ensures cleanng efficiency upto 20%.

  • Ensures consistent fibre tuft quality in blow room machines.

Suitability: Open end & Fine spinning BLOWROOOM & CARDING MACHINES

Sanmit C-System Recommendation & Scope of supply

** F - Flats   /   K - Knife
Card Model Above Doffer (SFD) Above Lincker-in (SFL) Pre Opening Combing Segments
(Under Lickerin)		 Process
D-K715 & D-K740 5 F + 1 K + Suction 7 F + 1 K + Suction 4 Segments + 2 K Cotton
9 F 11 F 4 Segments + 2 K Synthetic
D-K760 D-K780, D-K800
D-K803
(Single Licker in) 		6 F + 1 K + Suction 8 F + 1 K + Suction - Cotton / Synthetic
D-K803 & D-K903
(3 Licker-in - Twin Flat) 		6 F + 1 K + Suction 6 F + 1 K + Suction - Cotton / Synthetic
D-K706
(Cast Iron base C-System) 		6 F + 1 K + Suction 7 F + 1 K + Suction - Cotton /
Synthetic
MK - 3 6 F + 1 K + Suction 12 F + 1 K + Suction - Cotton /
Synthetic
MK - 4 & MK - 5 6 F + 1 K + Suction 8 F + 1 K + Suction 4 Segments + 2 K Cotton / Synthetic
C4 & C10 4 F + 1 K + Suction 8 F + 1 K + Suction - Cotton /
Synthetic
C50 & C51 4 F + 1 K + Suction 7 F + 1 K + Suction 4 Segments + 2 K Cotton /
Synthetic
SM.3H, SM.3HA
SM.3HA - V3 & SM.3HA - V4		 5 F + 1 K + Suction - Economic Model
Combing Segment
Full Set		 Cotton /
Synthetic
C .1/2, C.1/2a, C 1/3,
(Economic model) 		6 F + 1 K + Suction 3 F Economic Model
Combing Segment
Full Set 		Cotton /
Synthetic
Chinese - FA201 7 F + 1 K + Suction 11 F + 1 K + Suction - Cotton
Chinese - FA 186 5 F 12 F - Synthetic
HOWA - CMS80
HOWA-CMSK3 / Toyoda-Meikin 		6 F 12 F - Synthetic
Toyoda - Meikin 6 F + 1 K + Suction - - Cotton

Steel Mote Knives

Salient Features

  • Mote Knives made out of high grade alloys steel material En8 / En31.

  • Smooth finish grinding with Hard Chrome Piating ensures smooth fibre transfer.

  • Hardened to 58 to 60 HRC will ensures long life.

  • Precision dimensional accuracy as per OEM ensures perfect filament to reduce machine downtime.

  • Long life with competitive price.

  • Special knives can be manufactured as per customer requirement for all machines.

       BLOW ROOM MOTE KNIFE
S.No.   Blowroom Model Type Drawing No
1.   CVT 3 & CVT 4   1st Roller Knife   SANMIT - BR - 1001-626
  CVT 3 & CVT 4   2st Roller Knife   SANMIT - BR - 1002-627
  CVT 3 & CVT 4   3rd Roller Knife   SANMIT - BR - 1003-626
2.   KIRSCHNER BEATER   1st Roller Knife   SANMIT - BR - 1004-583
3.   ERM 5 / 5   1st Roller Knife   SANMIT - BR - 1005-622
4.   ERM 5 / 6   1st Roller Knife   SANMIT - BR - 1006-623
       ORIGINAL MACHINE
       SM.3H, SM.3HA / SM.3HA-V3 & SM.3HA-V4  
S.No. Description Drawing No
A   FRONT C-SYSTEM M/C Original for SM.3H   SANMIT - D - 4001-588
B   BACK C-SYSTEM M/C Original for SM.3H   SANMIT - D - 4002-589
C   FRONT-TOP KNIFE   SANMIT - D - 4003-364
D   BACK-TOP KNIFE   SANMIT - D - 4004-364
E   BACK-BOTTOM KNIFE   SANMIT - D - 4005-364
F   UNDER LICKER-IN 1st Knife   SANMIT - D - 4006-274 (12mm)
G   UNDER LICKER-IN 1st Knife   SANMIT - D - 4007-418 (15mm)
H   UNDER LICKER-IN 1st Knife   SANMIT - D - 4008-687 (5mm)
I   UNDER LICKER-IN 2nd Knife   SANMIT - D - 4009-273 (8mm)
J   UNDER LICKER-IN for SM.3H   SANMIT - D - 4010-590 (5mm)
K   UNDER LICKER-IN for SM.3H   SANMIT - D - 4011-591 (8mm)
          SM.3H33, SM.3H61 & SM.3H63
A  FRONT-TOP KNIFE   SANMIT - D - 4012-582
B   FRONT-BOTTOM KNIFE   SANMIT - D - 4013-582
C   BACK-TOP KNIFE   SANMIT - D - 4014-364
D   BACK-BOTTOM KNIFE   SANMIT - D - 4015-364
E   UNDER LICKER-IN 1st Knife   SANMIT - D - 4016-801 (8.5mm)
F   UNDER LICKER-IN 2nd Knife   SANMIT - D - 4017-803 (5mm)
          C.1/2 & C.1/3
A  FRONT-TOP KNIFE   SANMIT - D - 4018-364
B   BACK-TOP KNIFE   SANMIT - D - 4019-364
C   UNDER LICKER-IN 1st Knife   SANMIT - D - 4020-274 (12mm)
D   UNDER LICKER-IN 1st Knife   SANMIT - D - 4021-418 (15mm)
E   UNDER LICKER-IN 1st Knife   SANMIT - D - 4022-687 (5mm)
F   UNDER LICKER-IN 2nd Knife   SANMIT - D - 4023-273 (8mm)
          SM.H
A  FRONT-TOP KNIFE   SANMIT - D - 4024-580
B   UNDER LICKER-IN   SANMIT - D - 4025-451
          D-K740
A  BACK-TOP KNIFE   SANMIT - D - 4026-492
B   LCC C-FACTOR   SANMIT - D - 4027-826
C   FEEDER ROLLER KNIFE (BEFORE UNDER COMBING SEGMENT)   SANMIT - D - 4028-577 (20mm)
          D-K760 (CAST IRON BASE)
A  BACK-TOP KNIFE   SANMIT - D - 4029-828
B   FRONT-TOP KNIFE   SANMIT - D - 4030-829
C   FRONT-BOTTOM KNIFE   SANMIT - D - 4031-830
          D-K760, D-K780 (3 Flat C-System) D-K800 (Twin flat)
A  FRONT-TOP KNIFE   SANMIT - D - 4032-495
B   FRONT-BOTTOM KNIFE   SANMIT - D - 4033-495
C   BACK-TOP KNIFE   SANMIT - D - 4034-494
D  I.C.C NEW C-SYSTEM SUCTION KNIFE   SANMIT - D - 4035-674
E   L.C.C. C-FACTOR   SANMIT - D - 4036-826
F   UNDER LICKER-IN 1st Knife   SANMIT - D - 4037-579 (8mm)
G   UNDER LICKER-IN 2nd Knife   SANMIT - D - 4038-512 (5mm)
          D-K803(3 Flat C-System) D-K903 (Twin Flat System)
A  FRONT-TOP KNIFE   SANMIT - D - 4039-495
B   FRONT-BOTTOM KNIFE   SANMIT - D - 4040-495
C   BACK-TOP KNIFE   SANMIT - D - 4041-494
D  UNDER LICKER-IN 1st Knife   SANMIT - D - 4042-536 (9mm)
E   UNDER LICKER-IN 2nd Knife   SANMIT - D - 4043-671 (6mm)
F   UNDER LICKER-IN 3rd Knife   SANMIT - D - 4044-671 (6mm)
           D-K800
A  STRIPPING FILLET KNIFE   SANMIT - D - 4045-996
           T-C03 / 05 / 5-3 / 06 /08
A  FRONT-TOP KNIFE   SANMIT - D - 4046-538
B  FRONT-BOTTOM KNIFE   SANMIT - D - 4047-538
C  BACK-SUCTION-TOP KNIFE   SANMIT - D - 4048-725
D  BACK-TOP KNIFE   SANMIT - D - 4049-538
E  UNDER LICKER-IN   SANMIT - D - 4050-450
F  UNDER LICKER-IN - for TC5 Only   SANMIT - D - 4051-1006
           T-C11
A  C-SYSTEM-SUCTION HOOD KNIFE   SANMIT - D - 4052-578
          T-C360
A  UNDER LICKER-IN KNIFE   SANMIT - D - 4053-578
          C50 & C51
A  FRONT-TOP KNIFE   SANMIT - D - 4054-619
B  FRONT-BOTTOM KNIFE   SANMIT - D - 4055-619
C  BACK-TOP KNIFE   SANMIT - D - 4056-619
D  UNDER LICKER-IN 1st Knife   SANMIT - D - 4057-620 (10 mm)
E  UNDER LICKER-IN 2nd Knife   SANMIT - D - 4058-620 (10mm)
          C4
A  FRONT-ECC KNIFE   SANMIT - D - 4059-672
B  FRONT-ICC KNIFE   SANMIT - D - 4060-673
C  BACK-ECC KNIFE   SANMIT - D - 4061-672
D  BACK-ICC KNIFE   SANMIT - D - 4062-673
E  UNDER LICKER-IN 1st Knife   SANMIT - D - 4063-576 (8mm)
F  UNDER LICKER-IN 2nd Knife   SANMIT - D - 4064-576 (8mm)
          MK4
A  UNDER LICKER-IN KNIFE   SANMIT - D - 4065-264
          MK5 & MK6
A  FRONT- KNIFE   SANMIT - D - 4066-780
B  BACK- KNIFE   SANMIT - D - 4067-780
C  UNDER LICKER-IN TRASH - KNIFE   SANMIT - D - 4068-496 (6mm)
D  UNDER LICKER-IN   SANMIT - D - 4069-455 (10mm)
          HOWA
A  UNDER LICKER-IN KNIFE   SANMIT - D - 4070-587
          CHINESE
A  UNDER LICKER-IN KNIFE - FA221-D   SANMIT - D - 4071-628
B  UNDER LICKER-IN KNIFE - FA225   SANMIT - D - 4072-628
          WIRKBAU
A  UNDER LICKER-IN 1st Knife   SANMIT - D - 4073-575 (12mm)
B  UNDER LICKER-IN 2nd Knife   SANMIT - D - 4074-574 (8mm)
          MARZOLI CX300
A  UNDER LICKER-IN 1st Knife   SANMIT - D - 4075-776
B  UNDER LICKER-IN 2nd Knife   SANMIT - D - 4076-776
          SANMIT C-SYSTEM KNIVES
A  SM.3HA / V3 /V4 & C.1/2, C.1/3   SANMIT - E- 5001-173
B  D-K740, 760, 780, 800, 803 & 903   SANMIT - E - 5002-102

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